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Federal
Electronics has been a leading supplier of copper cable assemblies
and wire harness assemblies for over 40 years.
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Our Capabilities - Copper
Interconnect |
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Capabilities
- Wire sizes ranging from 4/0 thru 36 AWG
- Wire types include single conductor, multi-conductor,
woven, coaxial and flat styles
- Connector styles include most commercial
grade, military grade (including cylindricals) and insulation
displacement types
Processes
- Wire harness assemblies (lacing, cable
ties, tapes, spiral wrap, nylon braid, and wire braid)
- Multiconductor cable assemblies
- Epoxy molding and potting
- Hot stamping (wire, tubing, and connectors)
- High reliability soldering and silver soldering
- Fine pitch hand soldering
- Braiding (nylon, fiber, and copper)
- 100% automated continuity including low
voltage resistance testing
- Insulation resistance testing to 20 kV
- Functional testing of circuits within interconnect
assemblies
Significant Equipment
- 32’ wide x 9’ high A-frames
for large harness assemblies
- Artos Model CS-27 automatic long strip
wire and cable processing equipment
- Komax Model 40 fully automatic wire cutting,
stripping and crimping machine
- Schleuniger Model CS9500 automatic wire
cutting and stripping machine – 3 units
- Schleuniger Model CS9000 automatic wire
cutting and stripping machine
- Schleuniger Model CS9300 automatic wire
cutting and stripping machine – 4 units
- Schleuniger Model 2000 wire stripping machine
– 5 units
- Eubanks Model 4600 automatic flat cable
and tubing cutter – 2 units
- Cirris Model EasyWire cable tester –
10 units
- Cirris Model 5000 cable tester –
9 units
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