Home  |  Newsroom  |  Library  |  Contact
About          Capabilities          Applications          Why Outsource?          New Product Intro 
fiber optics
sidebar
Federal Electronics has been a leading supplier of copper cable assemblies and wire harness assemblies for over 40 years.

 
  Our Capabilities - Copper Interconnect  

Capabilities

  • Wire sizes ranging from 4/0 thru 36 AWG
  • Wire types include single conductor, multi-conductor, woven, coaxial and flat styles
  • Connector styles include most commercial grade, military grade (including cylindricals) and insulation displacement types

Processes

  • Wire harness assemblies (lacing, cable ties, tapes, spiral wrap, nylon braid, and wire braid)
  • Multiconductor cable assemblies
  • Epoxy molding and potting
  • Hot stamping (wire, tubing, and connectors)
  • High reliability soldering and silver soldering
  • Fine pitch hand soldering
  • Braiding (nylon, fiber, and copper)
  • 100% automated continuity including low voltage resistance testing
  • Insulation resistance testing to 20 kV
  • Functional testing of circuits within interconnect assemblies

Significant Equipment

  • 32’ wide x 9’ high A-frames for large harness assemblies
  • Artos Model CS-27 automatic long strip wire and cable processing equipment
  • Komax Model 40 fully automatic wire cutting, stripping and crimping machine
  • Schleuniger Model CS9500 automatic wire cutting and stripping machine – 3 units
  • Schleuniger Model CS9000 automatic wire cutting and stripping machine
  • Schleuniger Model CS9300 automatic wire cutting and stripping machine – 4 units
  • Schleuniger Model 2000 wire stripping machine – 5 units
  • Eubanks Model 4600 automatic flat cable and tubing cutter – 2 units
  • Cirris Model EasyWire cable tester – 10 units
  • Cirris Model 5000 cable tester – 9 units